Commission Fibre Blending


Fairbank Textiles are the UK’s Leading service provider for textile fibre blending. With over 30 years of experience in textiles the company is driven on its ability to provide the most efficient, cost effective and sustainable service to both existing and new customers.

WE SUPPLY TO:

Automotive

Bedding

Carpet Tile

Carpet & Upholstery

Apparel

Pet bedding

Fillings

Geotextiles

OUR CAPABILITIES:

  • Blending capacity of more than 120,000 kilos weekly
  • Large storage facility for bulk fibre users
  • Blend to micro-tolerances with 100% accuracy
  • Dust extraction systems for natural fibres
  • Provide different levels of opening depending on customer requirements
  • Improved product structure
  • Oil and water additives
  • Textile manufacturing system that provides instant stock, delivery, and invoice data for customers
  • Short lead times
  • ISO 9001:2015 accredited
  • Citation Approved Health and Safety registered member

The Blending Process


1

Goods Inwards

Fibre bales quality checked

2

Storage

Fibre bales are stored in the allocated customer areas of the warehouse

3

Picking

Fibres are then accurately weighed to produce a ‘blend’

4

Opening

Fibres pass through either one of our two main opening lines.

5

Fibre Bins

Fibres are blown from the opening line to one of seven fibre bins that have the capacity to hold up to 10,000 kilos at a time depending on the type of fibre.

6

cross binning

Fibres are blown between bins to produce a homogenous blend

7

further opening

Fibres pass through a fearnaught. We have the capabilities to fearnaught fibres multiple times.

8

Baling

Fibres are then blown to one of our Semi-automated baling presses ready for dispatch.

9

dispatch

Finished bales are stored with labels that clearly identify customer, shade, batch number, bale number and weight. A delivery note is produced along with a certificate of conformity sheet. Customers also have the option to have their bale tickets barcoded to help with their own internal processes.

ABOUT US

Fairbank Textiles Ltd


Fairbank Textiles are mixed fibre blenders and producers of a range of needled felt products for carpet underlay and other applications. Our clients include contract and domestic carpet fitters, carpet wholesalers and original equipment manufacturers (OEM’s).

Fairbank Textiles were established in the early 1970’s as commission fibre blenders providing a service to other fibre users.

In the 1990’s they extended their production capabilities to the manufacture of needled felt products for use in a wide variety of applications from carpet underlay to automotive vehicle sound absorbing felt.

Many of the best known names in motor vehicle manufacture have been supplied felt materials produced at our Sowerby Bridge manufacturing plant.

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